Thermal camera used for welding inspection
In the production process of automotive parts such as fuel tank struts, temperature detection is a key indicator to determine whether the welding quality meets the standards. The application of thermal camera in automobile production welding detection is an advanced non-contact detection method that can effectively help identify temperature anomalies during welding, thereby ensuring welding quality. The DYT thermal imaging online temperature measurement system can perform temperature detection on the welding process of automobile parts production, helping to make automobile production more accurate, intelligent and efficient.
In the automotive parts production line, by integrating the DYT infrared thermal camera on the end tool system of the robot arm, it is possible to check whether the internal welded parts placed on the heating conveyor have been heated to the right place and whether the heating temperature meets the index requirements. The use of the DYT thermal imaging temperature measurement system has the following characteristics:
1.Non-contact temperature measurement: Thermal imaging cameras can measure the surface temperature of the weld area without contacting it, which is particularly important in hot and hazardous environments.
2.Real-time temperature monitoring: Thermal imager can display the temperature distribution of the welding area in real time, helping technicians to instantly detect temperature anomalies that may occur during the welding process.
3.Defect Detection: By observing the temperature changes in the weld area, it is possible to detect poor welds such as lack of fusion, cracks or other defects, which are common signs of temperature anomalies.
4.Quality control: Thermal imaging cameras can help manufacturers implement more effective quality control measures on the production line, ensuring that each weld meets the specified standards.
5.Optimizing the process: By analyzing the temperature changes during the welding process, engineers can adjust welding parameters such as current, voltage or welding speed to obtain the best welding results.
6.Preventive maintenance: Regularly checking the status of welding equipment with a thermal imager can help identify potential trouble spots in time, thus preventing equipment failure and production line downtime.
At a welding project site of a large automobile parts production line, workers use
DYT thermal camera and supporting systems to monitor the surface temperature changes of internal welding reinforcements such as fuel tank parts and pillars in real time. On-site operators can directly observe the temperature changes before and after welding of parts, and can set alarm conditions as needed. When high temperature or abnormal temperature rise is detected, the system can issue an alarm prompt in time and link the BMM blow molding machine to stop installing the part. In addition, the production data of each part will be recorded for subsequent query analysis and tracing.
Post time: Nov-07-2024